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Model 1000 Deslagging Deburring Machine Metal Polishing Scale Removal Flame Cutting Slag Deburring and Polishing Machine

FOB Price 10000 - 30000 USD / Each unit
Quantity 1 -
Price Price on request
MOQ1 Unit
PortGoods can be picked up or shipped from Qingdao Port, China, which is the nearest and most convenient port for shipment
PackagingAll products are securely packed in standard export wooden cases. The wooden packaging is solid, durable and professionally reinforced, providing excellent protection against collision, extrusion and damage. Suitable for long-distance international logistics and transportation.
Lead Time30 days

Quick Details (View All)

Equipment Model1000CR-M

Product Details

QMZN-1000CR-M Deburring Machine | Integrated, High-Efficiency Surface Finishing Solution

🔧 Core Structure Diagram

Visualize the collaborative workflow and key components of the QMZN-1000CR-M through the diagram below:

Diagram Guide:

  • Extended Feeding Platform: Infeed and outfeed sections are extended by approximately 20% compared to standard models, facilitating continuous feed and efficient batch loading/unloading.
  • (Station 1)Oscillating Impact Hammer Assembly: Multiple alloy hammer heads oscillate at high speed to aggressively remove large slag and heavy burrs from workpiece contours.
  • (Station 2)High-Efficiency Abrasive Belt Station: A wide abrasive belt performs fine grinding on impacted workpieces, eliminating residual burrs and enhancing surface texture.
  • Intelligent Photoelectric Alignment System (FDCR): Automatically detects and rectifies belt misalignment, ensuring a stable grinding path and minimizing workpiece defects.
  • Push-Button Control Center: Features a streamlined layout and comprehensive functions, paired with precision temperature control for intuitive, reliable operation.
  • Conveyor & Dedicated Air Cleaning System: Equipped with a variable frequency drive (VFD) conveyor and dedicated air nozzles to automatically blow off iron filings, extending abrasive belt service life. Optional wet dust collection system maintains a clean working environment.
  • Discharge Area: Finished workpieces exit in an orderly manner, ready for subsequent processing steps.

✨ Core Advantages Explained

Advantage Module
Technical Features & Customer Value
Efficient Two-Step Process
The combined Impact Deslagging + Belt Finishing process is optimized for rapid removal of laser/plasma cutting slag, delivering significant productivity gains.
Intelligent Belt Alignment
The FDCR automatic photoelectric alignment system sensitively detects and quickly corrects belt misalignment, reducing belt vibration and workpiece damage for enhanced operational stability.
Sturdy Bed Structur
One-piece welded construction with stress relief treatment ensures a table flatness of <0.02mm, laying a solid foundation for long-term precision machining performance.
Extended Conveyor Platform
Infeed/outfeed sections are ~20% longer than standard models, supporting continuous processing, efficient batch workpiece handling, and substantially boosting production throughput.
Dedicated Air Cleaning System
Equipped with dedicated air nozzles to promptly remove iron chips and dust from the conveyor belt, effectively extending belt service life and reducing maintenance frequency and costs.
Intelligent Wear Compensation
Automatic wear compensation technology ensures uniform abrasive wear, maintaining consistent processing results over time, reducing manual adjustments and enhancing quality stability.
Long-Lasting Durable Design
Industrial-grade conductive slip rings (80 million revolutions service life) and wear-resistant brush wheels (38.4% extended service life) substantially reduce long-term operational costs.
Super Strong Stable Adsorption

Two high-efficiency solutions are available:1. Professional Fan System: Delivers a full pressure difference of up to 9000Pa, offering strong, adjustable adsorption force. 2. High-Strength Magnetic Adsorption Platform: Utilizes a high-performance permanent magnet array to provide stable, long-lasting adsorption without additional energy consumption, ensuring easy maintenance.Both solutions securely hold various workpieces—especially thin sheets—in place during high-speed processing.

📋 Principal Specifications & Technical Parameters

Item
Specification Details
Model
QMZN-1000CR-M (Push-Button Control)
Max. Processing Width
1000 mm (Custom widths available from 450 mm to 1600 mm)
Processing Thickness Range
0.5 – 100 mm
Minimum Processing Length
≥ 280 mm
Feed Speed
5 – 25 m/min (VFD-Adjustable)
Abrasive Belt Speed
0 – 50 Hz (VFD-Controlled)
Impact Hammer Motors
9 Units × 1.1 kW
Abrasive Belt Motor
1 Unit × 11 kW
Abrasive Belt Dimensions
1020 mm × 1900 mm
Approximate Machine Weight
2,000 kg
Standard Color
White + Grey (Customizable)

🛠️ Application Scenarios

  • Thick Plate Cutting Post-Processing: Efficiently removes heavy slag and oxide scale from medium-to-thick plates after laser/plasma cutting.
  • Batch Processing of Structural Components: Ideal for rapid deburring of various steel structural components and plates post stamping and shearing.
  • Standard Production Line Integration: Boasts stable performance and customizable width, enabling seamless integration into standard sheet metal processing lines.

📦 Installation & Service Support

  • Installation Requirements: Level and solid foundation, 380V/60Hz (±10%) power supply, 0.5-1 MPa compressed air supply.
  • Delivery Documentation: Includes wear parts list, product certificate of compliance, detailed English operation and maintenance manual, circuit diagrams, layout drawings, and instructional videos.
  • Professional Service: Free on-site installation guidance, commissioning, and operator training.

🚀 Request Your Custom Solution

With its core strengths in cost-efficiency and consistent performance, the QMZN-1000CR-M is a reliable choice for your standard deburring requirements.
Contact us today to:
  • Receive detailed technical documentation and a quotation.
  • Obtain a processing performance evaluation based on your specific workpieces.
  • Schedule a factory tour and equipment demonstration.
—— QintelliM: Your Partner for Efficient Surface Finishing Solutions ——
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