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450 Deburring Machine for Metal Surface Polishing and Chamfering

FOB Price 10000 - 30000 USD / Each unit
Quantity 1 -
Price Price on request
MOQ1 Unit
PortGoods can be picked up or shipped from Qingdao Port, China, which is the nearest and most convenient port for shipment
PackagingAll products are securely packed in standard export wooden cases. The wooden packaging is solid, durable and professionally reinforced, providing excellent protection against collision, extrusion and damage. Suitable for long-distance international logistics and transportation.
Lead Time30 days

Quick Details (View All)

Equipment Model450RSRW-A

Product Details

Description

450RSRW-A Intelligent Composite Surface Treatment Machine | Integrated Solution for Deburring, Chamfering & Wire Drawing

🔧 Core Structure Diagram

Intuitively understand how the 450RSRW-A integrates three processes into an efficient and compact production line through the diagram below:
Diagram Description:
  • Compact Wear-Resistant Conveyor Platform: Adopts an imported high-damping, heat-resistant conveyor belt with a structure designed for easy maintenance. The infeed and outfeed sections are extended by approximately 20% to optimize the continuous operation process.
  • (Stations 1 & 2) Dual Abrasive Belt Precision Grinding Stations: Two abrasive belt units operate at high speed to effectively remove oxide scale, burrs, and impurities from the workpiece surface, preparing for subsequent processes.
  • (Station 3) Four-Brush Wheel Precision Chamfering Station: Two sets of four widened brush wheels work synergistically to perform uniform and smooth rounding on workpiece edges, enhancing safety and aesthetics.
  • (Station 4) Wire Drawing Finishing Station: An independent wire drawing unit that can process uniform straight grain effects on the workpiece surface, endowing products with higher added value and texture.
  • Intelligent Control Center (Delta PLC): Equipped with a touchscreen, integrated with high-precision temperature control, supports parameter programming and storage, and features intuitive and easy operation. An optional CNC cantilever operation platform is available to improve operational flexibility.
  • Manual Air-Jet Cleaning Interface: Dedicated air guns are equipped at both ends of the equipment, facilitating operators to quickly clean and keep the conveyor belt clean.
  • Modular Dust Suction Interface: An interface is reserved on the top, which can be easily connected to the optional external wet dust collection system to achieve clean production.

✨ Core Advantages Explained

Advantage Module
Technical Features & Customer Value
High Integration of Three Processes
Integration of three stations: "abrasive belt slag removal & deburring → brush wheel precision chamfering → independent wire drawing finishing". Complex surface treatment can be completed with a single loading, greatly saving equipment floor space and process turnover time, especially suitable for workshops with limited space.
Excellent Final Surface Quality
Unique wire drawing finishing station can directly endow workpieces with a uniform and attractive straight grain surface after deburring and chamfering, eliminating the need for additional wire drawing processes and directly improving product appearance grade and added value.
Precise & Flexible Edge Processing
Four sets of widened brush wheels provide better grinding coverage to ensure uniform edge chamfering; each station can be independently controlled, and parameters (revolution/rotation speed) can be adjusted independently to adapt to diverse workpiece needs.
Intelligent Control & Stable Operation
Delta PLC control system ensures precise and repeatable processes; Huarui servo motors and Chint/Delixi electrical systems provide strong power and reliable guarantee.
Efficient Production & Easy Maintenance
The extended conveyor platform and variable frequency speed regulation support continuous operation; the imported wear-resistant conveyor belt and user-friendly design significantly reduce long-term maintenance costs and downtime.
Environmental Compliance & Flexible Customization
Optional external wet dust collector to meet environmental requirements; dimensions such as worktable width support full-range customization, flexibly adapting to your production line layout.

📋 Principal Technical Parameters

Item
Specification Details
Model
450RSRW-A
Control System
Delta PLC (Optional CNC Cantilever Operation Platform)
Max. Processing Width
450 mm (Custom widths available from 450 mm to 1600 mm)
Processing Thickness Range
0.7 – 80 mm
Min. Processing Size
80 mm × 80 mm
Feed Speed
0 – 7 m/min (VFD Adjustable)
Abrasive Belt Speed
8 – 20 m/s
Brush Disk Revolution Speed
0 – 40 rpm (VFD Adjustable)
Brush Disk Rotation Speed
0 – 1400 rpm (VFD Adjustable)
Brush Wheel Configuration
2 Sets of 4 Universal Roller Brushes
Wire Drawing Roller Brush Configuration
1 Unit
Brush Wheel Specification
Φ250 mm × 200 mm × 25 mm
Total Installed Power
Approx. 29 kW (Including 11 kW Adsorption Fan)
Machine Overall Dimensions (L×W×H)
3200 mm × 1100 mm × 2000 mm
Machine Weight
Approx. 2200 kg
Standard Color
White + Grey (Customizable)
Dust Collection System
Optional External Wet Dust Collector

🛠️ Application Scenarios

  • Decorative Hardware & Building Materials: Surface wire drawing treatment of stainless steel sinks, door and window accessories, decorative panels, nameplates, etc., after deburring and chamfering.
  • Consumer Electronics Components: Precision deburring, smooth edge treatment, and surface texture processing of aluminum or copper casings and frames.
  • Kitchenware & Tableware Manufacturing: High-quality edge treatment and surface finishing of cookware, knives, tableware handles, etc.
  • Precision Instruments & Small Components: One-stop surface finishing of small-batch, multi-variety precision metal parts.

📦 Installation & Service Support

  • Installation Requirements: Solid horizontal foundation, 380V/60Hz (±10%) three-phase power supply, and 0.5-1 MPa clean compressed air source.
  • Delivery Documentation: Includes wear parts list, product certificate of conformity, Chinese and English operation & maintenance manuals, circuit diagrams, PLC diagrams, installation drawings, and instructional videos.
  • Professional Services: Free on-site installation guidance, equipment commissioning, and operator training.

🚀 Request Your Custom Solution

With its excellent process integration, compact design, and outstanding final surface treatment capability, the 450RSRW-A provides an efficient and high-value-added perfect solution for your small and medium-sized workpiece processing.
Contact us today to:
  • Obtain detailed technical data and customized configuration solutions.
  • Avail free workpiece test processing service to experience the integrated process effect.
  • Book a visit or online demonstration.
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