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Metal polishing and deburring machine Stainless steel sheet surface brushing Aluminium sheet polishing and deburring Br

FOB Price 15000 - 35000 USD / Each unit
Quantity 1 -
Price Price on request
MOQ1 Unit
PortGoods can be picked up or shipped from Qingdao Port, China, which is the nearest and most convenient port for shipment
PackagingAll products are securely packed in standard export wooden cases. The wooden packaging is solid, durable and professionally reinforced, providing excellent protection against collision, extrusion and damage. Suitable for long-distance international logistics and transportation.
Lead Time30 days

Quick Details (View All)

Model1000RRW-A

Product Details

Description

QMZN-1000RRW Intelligent Deburring & Wire Drawing Machine | Dual-Belt Grinding & Surface Texturing Solution

🔧 Core Structure & Workflow

Visualize the efficient, three-stage finishing process of the QMZN-1000RRW:

Diagram Guide:

  • Extended Conveyor Platform: An optimized feeding system with ~20% longer infeed/outfeed sections facilitates smooth, continuous processing and easy batch handling.
  • Station 1 & 2: Dual Wide-Belt Deburring: Two independent abrasive belt units perform powerful grinding to eliminate slag, scale, and burrs from the workpiece surface.
  • Station 3: Wire Drawing/Polishing Roller: A dedicated set of wire drawing rollers applies a consistent, directional brushed finish or polished texture to the prepared surface.
  • Intelligent Control Panel: Features a user-friendly keypad interface (PLC optional) with an intelligent temperature controller for precise operation and monitoring.
  • FDCR Automatic Abrasive Belt Alignment System: Ensures the abrasive belts run true and stable, minimizing deviation and guaranteeing consistent contact with the workpiece.
  • Integrated Air Cleaning: Equipped with dedicated air guns at both ends to blow away debris from the conveyor belt, extending its service life and maintaining cleanliness.
  • Robust Machine Frame: Constructed with high-strength automated welding and quenching treatment for durability and long-term precision.

✨ Core Advantages Explained

Advantage Module Technical Features & Customer Value
Dual-Function Integration Combines efficient deburring/descaling with high-quality surface texturing (wire drawing/polishing) in one streamlined process, eliminating the need for multiple machines.
Independent Station Control Both sanding stations and the wire drawing roller can operate independently, providing maximum flexibility to run single processes or the complete sequence as needed.
Intelligent Abrasive Belt Guidance The FDCR photoelectric alignment system automatically corrects abrasive belt tracking, ensuring consistent grinding results, reducing waste, and minimizing manual intervention.
High-Efficiency Production Design Extended conveyor platform and variable frequency drive enable high-throughput, continuous processing. Integrated air jets reduce maintenance downtime.
Robust & Reliable Construction The main frame is built with high-strength welded and quenched steel for superior rigidity. Huarui solid copper core motors and Chint electrical systems ensure dependable power and safety.
Clean & Compliant Operation Optional wet/dry dust collectors effectively capture particulates, protecting operator health, improving the workspace, and meeting environmental standards.
Customizable Worktable Worktable width is available for bespoke customization (from 450mm to 1600mm), ensuring a perfect fit for your specific production line and workpiece dimensions.

📋 Principal Specifications & Technical Parameters

Item Specification Details
Model QMZN-1000RRW (Keypad Control, PLC Optional)
Max. Processing Width 1000 mm (Customizable)
Processing Thickness 0.8 – 80 mm
Feed Speed 1.0 – 5.0 m/min (VFD Adjustable)
Abrasive Belt Stations 2 Independent Stations
Surface Texturing Station 1 Wire Drawing / Polishing Roller Set
Abrasive Belt Dimensions Φ1020 mm × 1900 mm
Total Installed Power Approx. 32 kW
Optional Dust Collector Dry Type (5.5 kW) or Wet Type (6.6 kW)
Machine Dimensions (L×W×H) 2200 × 1600 × 2100 mm
Weight Approx. 1900 kg
Standard Color White + Grey (Customizable)

🛠️ Application Scenarios

  • Decorative Metal Products: Ideal for producing brushed stainless steel or aluminum panels for appliances, elevator interiors, architectural cladding, and furniture.
  • Functional Part Finishing: Processing parts that require both a burr-free edge for safety and a specific surface texture for function or appearance (e.g., handles, covers, plates).
  • High-Volume Surface Treatment: Efficiently handling large batches of sheet metal or formed parts that need consistent deburring and a uniform surface finish.

📦 Service & Support

  • Installation Requirements: Level foundation, 380V/60Hz (±10%) power supply, 0.5-1 MPa compressed air.
  • Documentation: Includes wear parts list, certificate of conformity, operation & maintenance manual, circuit/PLC diagrams, layout drawings, and instructional videos.
  • Professional Support: Complimentary on-site installation guidance, commissioning, and operator training.

🚀 Request Your Custom Solution

The QMZN-1000RRW offers a unique combination of robust material removal and refined surface finishing, making it the optimal choice for adding value to your metal products.
Contact us today to:
  • Discuss your finishing requirements and receive a tailored technical proposal.
  • Arrange a free test processing of your samples to see the finish quality firsthand.
  • Schedule a live machine demonstration to evaluate its capabilities.
—— QintelliM: Integrating Performance with Finish for Superior Metal Products ——
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