Metal Deburring Machine Polishing Machine Sheet Metal Chamfering Machine Sanding Machine Iron Plate Rust Removal Stainl

FOB Price 15000 - 40000 USD / Each unit

Quantity	1 - 1
Price	Price on request

MOQ	1 unit
Port	Goods can be picked up or shipped from Qingdao Port, China, which is the nearest and most convenient port for shipment
Packaging	All products are securely packed in standard export wooden cases. The wooden packaging is solid, durable and professionally reinforced, providing excellent protection against collision, extrusion and damage. Suitable for long-distance international logistics and transportation.
Lead Time	30 days

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Quick Details (View All)

Model	1000RSRW-A	Color	Customizable
Price	Customized product Price on request

Product Details

QMZN-1000RSRW-A Intelligent Deburring & Finishing Machine | Four-Station Integrated Solution

🔧 Four-Station Workflow & Core Structure

Explore the sequential processing workflow and key components of our integrated finishing system:

Diagram Guide:

Extended Magnetic Conveyor: Ensures secure workpiece positioning and transport. The infeed/outfeed sections are extended by approximately 20% compared to standard models, enabling optimal batch loading, unloading, and continuous processing.
Station 1: Primary Deburring (Abrasive Belt): The first wide abrasive belt efficiently removes heavy slag, oxide scale, and large burrs from workpieces, laying the foundation for precision finishing.
Station 2: Precision Chamfering (Roller Brush): Six heavy-duty abrasive roller brushes uniformly round and smooth all contour edges, creating consistent R-angles across the entire workpiece width.
Station 3: Secondary Finishing (Abrasive Belt): A second dedicated abrasive belt performs fine grinding, eliminating residual defects and achieving the desired surface texture.
Station 4: Polishing/Brushing (Roller Station): The final station is equipped with polishing or brushing rollers, enhancing surface luster or applying a specific grain pattern as required.
Centralized Intelligent Control (Delta PLC): Features a user-friendly touchscreen interface for precise control and real-time monitoring of all stations and processing parameters.
Vacuum Platform & Dust Extraction: A high-power suction system secures workpieces during processing. An optional wet dust collection system is available to maintain a clean, safe working environment.

✨ Core Advantages Explained

Our integrated design fuses robust hardware with intelligent control, delivering unparalleled processing performance and operational flexibility.

Advantage Module

Technical Features & Customer Value


Four-Station Integrated Process	A complete linear workflow: Deburring → Chamfering → Finishing → Polishing/Brushing. Achieves a superior, ready-to-install finish in one automated cycle, eliminating multiple workpiece handling steps and reducing production time significantly.
Superior Edge & Surface Quality	Six wide roller brushes (10% wider than standard models) ensure full-coverage, uniform chamfering and edge rounding across the entire workpiece width, delivering exceptional consistency and distinct R-angle results.
Intelligent CNC Control	The Delta PLC system with touchscreen enables precise, programmable control over all key parameters (feed speed, brush rotation rate, etc.), ensuring consistent repeatability and user-friendly operation.
High-Efficiency Production Design	The extended conveyor and variable frequency drive (VFD) support continuous, high-throughput processing. Dedicated air-jet cleaning systems minimize maintenance requirements and maximize equipment uptime.
Robust & Durable Construction	The main frame adopts high-strength automated welding and quenching treatment. Core components include Huarui servo motors and Chint/Schneider electrical systems, guaranteeing long-term reliability under heavy-duty operating conditions.
Fully Customizable Worktable	Worktable width supports bespoke customization, ranging from 450mm to 1600mm, ensuring seamless integration with your production line layout and compatibility with diverse workpiece dimensions.

📋 Principal Specifications & Technical Parameters

Item

Specification Details


Model	QMZN-1000RSRW-A (PLC Touchscreen Control)
Control System	Delta PLC
Max. Processing Width	1000 mm (Custom widths available from 450 mm to 1600 mm)
Processing Thickness	0.8 – 80 mm
Min. Processing Length	60 × 60 mm
Feed Speed	1 – 5 m/min (VFD Adjustable)
Orbital Rotation Speed	10 – 30 rpm (VFD Adjustable)
Self-Rotation Speed	300 – 1000 rpm (VFD Adjustable)
Abrasive Belt Stations	2 Independent Stations
Roller Brush Stations	1 Station (6 Roller Brushes)
Polishing/Brushing Station	1 Station
Abrasive Belt Dimensions	1020 mm × 2200 mm
Roller Brush Specifications	Φ300 mm × 300 mm × 40 mm
Approximate Total Power	35 kW
Machine Dimensions (L×W×H)	4200 × 1850 × 2500 mm
Approximate Machine Weight	4600 kg
Standard Color	White + Grey (Customizable)

🛠️ Application Scenarios

High-End Sheet Metal Fabrication: Produces finished components for enclosures, architectural panels, and decorative metalwork that require deburred, rounded edges and a refined surface finish.
Stainless Steel & Aluminum Processing: Ideal for kitchen equipment, food processing machinery, and architectural components that demand both functional deburring and aesthetic edge detailing.
Automotive & Transportation Components: Processes parts where safety (complete burr removal) and aesthetics (smooth edges, polished surfaces) are critical requirements.
Complete Finishing Lines: Serves as the core unit in streamlined finishing cells, handling complex parts that require multiple sequential surface treatment steps.

📦 Service & Support

Installation Requirements: Level and stable foundation, 380V/60Hz (±10%) power supply, 0.5-1 MPa compressed air source.
Delivery Documentation: Includes wear parts list, product certificate of conformity, operation & maintenance manuals, circuit/PLC diagrams, layout drawings, and instructional videos.
Professional Support: Complimentary on-site installation guidance, equipment commissioning, and comprehensive operator training.

🚀 Request Your Custom Solution

The QMZN-1000RSRW-A represents the pinnacle of integrated surface finishing technology, designed for manufacturers who refuse to compromise on quality or efficiency.

Discuss your specific finishing challenges and receive a tailored technical proposal.
Arrange free test processing of your sample workpieces.
Schedule a live demonstration to see the four-station workflow in action.

—— QintelliM: Engineering the Future of Surface Finishing, One Integrated Solution at a Time ——