Intelligent Grinding-Chamfering-Grinding Composite Machine Deburring and Chamfering

MOQ	1 Unit
Lead Time	25

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Product Details

800RSR-A-M Intelligent Deburring & Precision Grinding All-in-One Machine | Dual Abrasive Belt Grinding + Dual-Set Brush Wheel Chamfering Integrated Solution

🔧 Core Structure Diagram

Clearly understand how the 800RSR-A-M perfectly integrates grinding, chamfering, and dust collection through the diagram below:

Diagram Guide:

Extended Wear-Resistant Conveyor Platform: Adopts a 6mm thick imported high-damping heat-resistant conveyor belt. The infeed and outfeed sections are extended by approximately 20%, supporting continuous high-volume operations with easy maintenance.
（Stations 1&2）Dual Abrasive Belt Precision Grinding Stations: Two sets of wide abrasive belts can be controlled independently, enabling flexible process configuration from coarse grinding to precision grinding to achieve uniform brushed or smooth surfaces.
（Station 3）Dual-Set Four-Brush Wheel Chamfering Station: Equipped with two sets of brush wheels (two units per set, four brush wheel units in total), it performs efficient and uniform rounding on workpiece edges to ensure consistency.
Integrated Wet Dust Collection System: A high-pressure fan on the top draws dust into the dust collection chamber, where dust settles through water curtain spraying, realizing clean air emission and metal powder recovery—environmentally friendly and efficient.
Intelligent Central Control Center: Delta PLC touchscreen control system integrated with intelligent speed sensing, featuring accurate parameter setting and intuitive, simple operation.
Manual Air-Jet Cleaning Device: Dedicated air guns are equipped at both ends of the equipment, allowing operators to manually and quickly remove debris and dust from the conveyor belt, maintaining equipment cleanliness and extending the service life of core components.
Stable Machine Base Structure: The whole body undergoes high-strength welding, quenching, and gantry milling processing, ensuring excellent hardness, rigidity, and worktable flatness.

✨ Core Advantages Explained

Advantage Module

Technical Features & Customer Value


Integrated High-Efficiency Process	Integration of "dual abrasive belt precision grinding" and "dual-set brush wheel chamfering" enables complex surface treatment in a single pass, significantly reducing process flow and equipment investment while improving overall efficiency.
Eco-Friendly Dust Collection System	Integrated high-efficiency wet dust collector uses water circulation filtration to achieve extremely high dust absorption rate, realizing clean production, protecting operators' health, and directly recovering valuable metal powder.
Intelligent Precision Control	Delta PLC + touchscreen + intelligent sensors realize precise closed-loop control of parameters such as grinding speed and brush wheel rotation speed, ensuring high consistency and repeatability of processing results.
Efficient Edge Processing	Dual-set four-brush wheel configuration provides stable grinding coverage and uniform pressure distribution, ensuring the uniformity, smoothness, and processing efficiency of workpiece contour chamfering.
Convenient Equipment Maintenance	Standard-equipped manual air-jet cleaning guns allow operators to clean at any time, maintaining the cleanliness of the conveyor belt and working area, effectively reducing downtime for maintenance and improving Overall Equipment Effectiveness (OEE).
Robust Industrial Design	The machine base undergoes high-strength welding, quenching, and precision gantry milling processing, featuring extremely high rigidity, wear resistance, and precision retention, specially built for long-term continuous production.
Flexible Customization & High-Efficiency Production	Worktable width supports full-range customization; the extended conveyor platform and VFD-adjustable drive perfectly match high-tempo production.

📋 Principal Technical Specifications

Item

Specification Details


Model	800RSR-A-M (PLC Touchscreen Control)
Control System	Delta PLC
Max. Processing Width	800 mm (Customizable)
Processing Thickness Range	0.7 – 80 mm
Min. Processing Size	60 mm × 60 mm
Feed Speed	1 – 5 m/min (VFD Adjustable)
Brush Disk Revolution Speed	0 – 40 rpm (VFD Adjustable)
Brush Disk Rotation Speed	0 – 1400 rpm (VFD Adjustable)
Abrasive Belt Stations	2 Sets
Brush Wheel Configuration	2 Sets (4 Brush Wheel Units Total)
Abrasive Belt Specification	820 mm × 1900 mm
Brush Wheel Specification	Φ300 mm × 300 mm × 40 mm
Approximate Total Installed Power	31.5 kW (Excluding 6.6kW Wet Dust Collector)
Machine Overall Dimensions	3300 (L) × 1500 (W) × 2350 (H) mm
Approximate Machine Weight	3500 kg
Standard Color	White + Grey (Customizable)

🛠️ Application Scenarios

High-End Decoration & Building Materials: Surface brushing, chamfering, and overall finishing of stainless steel decorative panels, elevator car panels, and metal furniture components.
Precision Sheet Metal Fabrication: One-stop deburring, oxide scale removal, and edge beautification for cabinets, enclosures, and control panels after stamping or cutting.
Food & Medical Equipment Components: Processing of metal components with strict requirements for surface cleanliness and edge smoothness.
Workshops with Strict Environmental Requirements: Suitable for modern green factories with clear requirements for dust control in the working environment.

📦 Installation & Service Support

Installation Requirements: Level and solid foundation, 380V/60Hz (±10%) power supply, 0.5-1 MPa compressed air source, and reserved drainage interface for the wet dust collector.
Delivery Documentation: Includes wear parts list, product certificate of conformity, Chinese operation & maintenance manual, circuit diagrams, PLC program diagrams, installation layout drawings, and instructional videos.
Professional Services: Free on-site installation guidance, equipment commissioning, and systematic operator training.

🚀 Request Your Custom Solution

With its unique process integration, environmental protection advantages, and excellent processing quality, the 800RSR-A-M provides you with surface treatment value beyond conventional solutions.

Obtain a detailed technical proposal and environmental benefit analysis report.
Avail free test processing service using your workpiece materials.
Visit in person to experience the actual operation effect of the integrated wet dust collection system.

—— QintelliM: Defining New Standards for Green Intelligent Surface Finishing with Innovative Integrated Technology ——