XMV Series Horizontal Vibration Motors

Product Details

XMV Series Horizontal Vibration Motors Introduce

Produce Introduction

1.Briefly Introduction

The XMV series vibration motors integrate the power source and the vibration source into one. It is a highly efficient and energy-saving universal excitation source with small size, large excitation force, reliable structure, and convenient use and maintenance. This series of products are widely applied in industries such as mining, coal, power, chemical engineering, grain processing, metallurgy, casting, light industry, and medicine. It is an ideal excitation source for achieving mechanized screening, transportation, crushing, filling, and prevention of blockage of powdery, granular, and blocky bulk materials. This machine can be used independently or combined with multiple machines for operation.

2.Advantage

The excitation source is adjustable, compact in size, reliable in structure and convenient to use and maintain.

3.Parameter

NO.	Type	Speed	Force	Power	Current	Figure Number	Mounting Dimensions (mm)			Boundary Dimensions (mm)
		(rpm)	(KN)	(KW)	(A)		A	B	N-φ	AB	BB	C	E	F	H	HD	G	L
2poles
1	2.5-2	3000	2.5	0.25	0.58	A	140	100	4-11	170	160	143	172	45	80	185	16	310
2	5-2		5	0.4	1.01	A	150	120	4-18	200	195	173	204	54	100	245	20	342
3	8-2		8	0.75	1.76	A	170	140	4-18	220	210	220	224	60	110	270	20	390
4	16-2		16	1.5	3.59	A	200	140	4-18	245	225	258	282	60	143	288	22	420
5	20-2		20	1.8	4.24	B	230	83	6-22	280	275	285	320	75	157	335	25	560
6	30-2		30	2	4.92	B	248	105	6-22	320	305	320	353	75	175	355	28	610
7	45-2		45	3	7	B	280	118	6-26	385	355	373	390	85	190	406	28	620
8	50-2		50	3.4	8.1	B	280	118	6-26	385	355	373	410	85	190	406	28	620
9	60-2		60	4.2	10.4	B	280	118	6-26	385	355	373	410	85	190	406	28	640
10	75-2		75	5.5	14.1	B	280	118	6-26	385	355	373	410	85	190	406	28	640
11	80-2		80	7.5	19.2	B	280	118	6-26	385	355	373	410	85	200	420	28	640
12	100-2		100	10.5	28.4	B	320	120	6-32	400	373	373	410	102	200	420	30	670
13	120-2		120	12	30.6	B	320	120	6-32	400	373	373	410	102	200	420	30	670
4poles
14	2.5-4	1500	2.5	0.1	0.32	A	140	100	4-11	170	160	143	172	45	80	185	16	310
15	5-4		5	0.25	0.65	A	150	120	4-18	200	195	191	204	54	100	245	20	378
16	8-4		8	0.4	1.14	A	170	140	4-18	220	210	220	224	60	110	270	20	410
17	16-4		16	0.75	1.91	A	200	140	4-18	250	225	258	290	60	143	288	22	440
18	20-4		20	1.1	2.6	A	200	140	4-18	250	225	258	290	60	143	288	22	440
19	25-4		25	1.5	3.72	B	230	83	6-22	285	275	303	335	75	165	335	25	510
20	32-4		32	2	4.69	B	248	105	6-22	320	305	303	353	75	175	355	28	620
21	40-4		40	2.2	5.06	B	248	105	6-22	320	305	303	353	75	175	355	28	630
22	50-4		50	2.5	6.25	B	280	118	6-26	385	355	373	390	85	190	406	28	640
23	75-4		75	4	10.14	B	320	120	6-32	400	370	373	410	102	200	420	30	720
24	100-4		100	6	14.6	B	380	140	6-32	460	420	420	470	120	225	460	32	760
25	120-4		120	8	19.4	B	440	140	6-38	520	420	420	470	120	225	480	35	790
26	140-4		140	9	24.16	C	460	118	8-38	560	490	480	550	120	260	520	38	910
27	160-4		160	10	24.16	C	460	118	8-38	560	490	480	550	120	260	520	38	910
6poles
28	2.5-6	1000	2.5	0.25	0.7	A	150	120	4-18	200	195	173	204	54	100	245	20	378
29	5-6		5	0.4	1.23	A	170	140	4-18	220	210	220	224	60	110	270	20	438
30	8-6		8	0.55	1.68	A	170	140	4-18	220	210	220	282	60	140	300	20	450
31	10-6		10	0.75	2.11	A	200	140	4-18	250	225	258	290	60	143	288	22	460
32	16-6		16	1.1	3.03	A	200	140	4-18	250	225	258	290	60	143	288	22	520
33	20-6		20	1.5	3.77	B	230	83	6-22	285	275	303	335	75	165	335	25	540
34	30-6		30	2.2	5.47	B	248	105	6-22	320	305	317	353	75	175	355	28	620
35	40-6		40	3	7.2	B	248	105	6-22	320	305	317	353	75	175	355	28	685
36	50-6		50	3.7	9.28	B	280	118	6-26	385	355	373	390	85	190	406	28	670
37	75-6		75	5.5	13.31	B	320	120	6-32	400	370	373	410	102	200	420	30	750
38	100-6		100	7.5	17.93	B	380	140	6-35	460	420	420	470	120	225	460	32	830
39	120-6		120	8.5	19.76	B	440	140	6-38	520	420	420	470	120	225	480	35	855
40	125-6		125	9.5	20.73	B	440	140	6-38	520	420	420	470	120	240	480	38	855
41	140-6		140	10	21.7	C	460	118	8-38	560	490	480	550	120	260	520	38	945
42	160-6		160	12	27.37	C	460	118	8-38	560	490	480	550	120	260	520	38	990
43	180-6		180	14	31.87	C	520	120	8-45	610	530	510	580	125	270	560	40	1020
44	200-6		200	15	34.9	C	520	120	8-45	610	530	510	580	125	270	560	40	1070
45	220-6		220	17	39.1	C	520	120	8-45	610	530	510	580	125	270	560	40	1090
46	240-6		240	18	41.2	C	520	120	8-45	610	530	510	580	125	270	560	40	1110
47	260-6		260	20	45.7	C	570	146	8-50	685	665	585	660	150	310	630	56	1130
48	280-6		280	21	46.7	C	570	146	8-50	685	665	585	660	150	310	630	56	1155
49	300-6		300	23	52.5	C	570	146	8-50	685	665	585	660	150	310	630	56	1185
50	320-6		320	24	56.8	C	570	146	8-50	685	665	585	660	150	310	630	56	1220
51	340-6		340	25	59.2	C	570	146	8-50	685	665	585	660	150	310	630	56	1250
52	360-6		360	26	61.9	C	570	146	8-50	685	665	585	660	150	310	630	56	1280
53	400-6		400	28	65.8	D	630	130	10-45	740	690	605	680	160	350	710	60	1300
54	430-6		430	29	68.6	D	630	130	10-45	740	690	605	680	160	350	710	60	1320
55	460-6		460	30	72.2	D	630	130	10-45	740	690	605	680	160	350	710	60	1350
8poles
56	30-8	750	30	3	8.1	B	280	118	6-26	385	355	353	390	85	190	406	28	700
57	50-8		50	4	10.6	B	320	120	6-32	400	370	373	410	102	200	420	30	800
58	75-8		75	6.5	17.1	B	440	140	6-38	520	420	420	470	120	240	480	38	910
59	100-8		100	8.5	21.8	C	460	118	8-38	560	490	480	550	120	260	520	38	940
60	140-8		140	12	30.23	C	460	118	8-38	560	490	480	550	120	260	520	38	1090
61	160-8		160	14	36.1	C	520	120	8-45	610	530	510	580	125	270	560	40	1140
62	180-8		180	15	39.38	C	520	120	8-45	610	530	510	580	125	270	560	40	1210
63	200-8		200	16	46.3	C	520	120	8-45	610	530	510	580	125	270	560	40	1250
64	220-8		220	17	48.31	C	520	120	8-45	610	530	510	580	125	270	560	40	1290
65	240-8		240	18	50.60	C	570	146	8-50	685	665	585	660	150	310	630	56	1270
66	260-8		260	19	52.1	C	570	146	8-50	685	665	585	660	150	310	630	56	1310
67	280-8		280	20	53.83	C	570	146	8-50	685	665	585	660	150	310	630	56	1350
68	300-8		300	21	55.08	C	570	146	8-50	685	665	585	660	150	310	630	56	1390
69	320-8		320	22	56.26	C	570	146	8-50	685	665	585	660	150	310	630	56	1430
70	340-8		340	23	60.53	D	630	130	10-45	740	690	605	680	160	350	710	60	1420
71	360-8		360	25	66.85	D	630	130	10-45	740	690	605	680	160	350	710	60	1450
72	380-8		380	28	76.97	D	630	130	10-45	740	690	605	680	160	350	710	60	1490
73	400-8		400	29	81.2	D	630	130	10-45	740	690	605	680	160	350	710	60	1530

Characteristic:

high strength :Due to the unique nature of the product, the shell is made of ductile iron casting, which is fully enclosed, shock-resistant and has high strength.
ultra-long life :Advanced design, precise manufacturing, strict quality control, and the selection of high-quality components all contribute to its extremely long service life.
Multiple vibration forms:Multiple machines can be combined to form various vibration forms, in order to meet various operational requirements.
Wide application:It is widely applied in fields such as machinery, food, chemical industry, grain, ores, casting, coal, and light industry.
continuous working:S1 operates continuously, enabling the vibrating machinery to run 24 hours a day, thereby enhancing production efficiency.
low cost:Reduce the complexity of traditional mechanical processing and production costs, achieve standardized production, and have high production efficiency.

Working Condition

Rated frequency: 50 Hz
Phase number: Three-phase
Insulation class: B/F
Protection grade: IP54 - IP65
Working mode: S1 (Continuous)
Bearing grease (used): Shell No. 3 lithium-based grease
Execution standard: JB/T5330-2007
We can design and manufacture vibrating motors according to users' special requirements.
(1). Special voltage and frequency
50Hz, 220V, 660V; 60Hz, 230V, 460V
Single-phase: 220V
(2). Special startup requirements: Frequent startup, frequency conversion startup
(3). Vibration motors suitable for use in high-temperature, high-humidity and high-powder-dust environments
(4). Special installation dimensions

installation instructions

The connection planes of the vibration motor and the vibration machinery both adopt a 6.3 cleanliness processing surface. The strength of the anchor bolts shall not be lower than grade 8.8. Spring washers and other anti-loosening parts should be used. The vibration motor should be firmly installed on the vibration machinery. When tightening the anchor bolts, use a torque wrench to tighten to the following torques:

diameter of bolt	tightening torque	diameter of bolt	tightening torque
M10	5.2	M24	71
M12	9.6	M30	138
M14	16	M33	190
M16	21	M36	260
M18	30	M42	350
M20	41	M45	500

After the motor has been running for 10 minutes, it should be stopped so that the torque wrench can be used to check the tightness of all the bolts. If there is any slight loosening, it should be tightened as per the table. After running for another two or three hours, the tightening procedure should be repeated. If the motor continues to operate in the following one or two days, the bolt tightness should be checked again every three or four hours. After that, it can be inspected once every four to six weeks.
Note: The tightening torque of the motor installation bolts and the verification procedures mentioned above are extremely important for the protection of the motor. Damage to the vibration motor is often caused by improper tightening of the installation bolts!

Adjustment of excitation force
Horizontal vibration motors with an excitation force of less than 75KN at the time of manufacture will have their excitation force adjusted to a certain level. For those with an excitation force of 75KN or more (including 75KN), the excitation force will be adjusted to approximately 70% at the time of manufacture. During use, the eccentric block can be adjusted to generate the appropriate working torque and excitation force to achieve the required vibration amplitude for the vibrating machinery.

regulating step
(1) Remove the protective covers at both ends.
(2) At each end of the vibration motor, there are two eccentric blocks. The inner eccentric block is a fixed eccentric block, while the outer eccentric block is a variable eccentric block. By loosening the angle between the outer eccentric block and the fixed eccentric block, the magnitude of the excitation force can be changed. The excitation force at different angles is shown in the figure. The positions of the eccentric blocks at both ends must be symmetrical and consistent.
(3) Tighten the compression bolts of the eccentric block and install the protective cover.
Note: Except for special application scenarios, the percentage of eccentric blocks at both ends of the shaft must be equal. Otherwise, the motor will generate extremely large out-of-phase excitation forces, which may cause damage to its mechanical equipment.

Lubrication of bearings
(1). Oil filler cap
Large and medium-sized vibration motors usually have oil injection ports, while small-sized motors do not have such ports installed.
(2). Types and quantities of lubricating grease
Note: The quality and quantity of the lubricating grease for the vibration motor are of great significance to the normal operation of the motor. For our company's vibration motors, we recommend using SHELL ALVANIAR3 (No. 3 lithium-based lubricating grease) produced by Shell Oil Company.
(3). Time for applying lubricating grease
The motor with an oil injection port should be lubricated with grease after 300 hours of operation. From then on, grease should be added every 500 hours. If the motor fails to add grease in accordance with the instructions in the manual, and is left in a high-temperature environment for a long time, the grease will dry and harden, causing the oil passage to become blocked. This will prevent the grease from being added normally and eventually lead to abnormal damage of the bearing.
If the operating temperature of the vibration motor is above 75ºC, it is necessary to frequently add oil according to the actual situation. For motors without an oil injection port, the bearings should be disassembled and cleaned at the prescribed operation time, and new lubricating grease should be replaced. For motors with an oil injection port, the bearings also need to be disassembled, cleaned and re-lubricated regularly. The frequency of disassembly, cleaning and re-lubrication should be determined according to the operating temperature of the motor.
Note: When the vibration motor is first operated, the temperature of the motor bearing area may be relatively high. A small amount of excess lubricating grease will flow out. After the motor heats up, it will return to normal. Vibration motors are often damaged due to improper addition and replacement of lubricating grease. Therefore, adding and replacing the lubricating grease according to the regulations is extremely important for ensuring the normal operation of the vibration motor!

Other matters needing attention

1. Horizontal vibration motors without protective covers are not allowed to operate. Vertical vibration motors should have reliable protective devices to prevent the hazards caused by the excitation blocks.
2. The electronic control system of this product should be equipped with a reliable grounding device and protective devices (such as phase loss protection and overcurrent protection).
3. Before starting the operation of this product, the following items should be checked:
(1) Whether the installation of the vibration motor and the fasteners are firm and reliable.
(2) Is the connection of the power cable for the vibration motor correct and secure?
(3) Are the grounding and protection devices for the vibration motor in place?
4. When the vibration motor is first used or after being placed for a long time, before starting to use it, a 500V megohmmeter should be used to measure the insulation of the stator coil. The insulation should be no less than 20M. If the value does not reach this level, the motor must undergo drying treatment (remove the bearing housing and other components of the motor, and directly blow warm air at a temperature not exceeding 75ºC into the motor to remove the moisture, which is more effective).
5. During operation, one should frequently monitor the equipment's performance. If there are any abnormal conditions such as overheating (above 90ºC), abnormal sounds, or severe oil leakage, the machine should be stopped immediately for inspection and repair.
6. Before use, you must carefully read the user manual of the vibration motor.

Ordering Instructions

(1) Specify the specifications, power, excitation force, pole number and quantity of the required product.
(2) Are there any special requirements for the topcoat?
(3) Are there any special requirements for the motor leads?
(4) Customized vibration motors with special parameters are available, such as special voltage and special installation dimensions.