HYL-200V Automatic MCU Vacuum Compression Molding Machine is suitable for vulcanization molding of Natural Rubber, Acrylonitrile Rubber, EPDM Rubber, Chloroprene Rubber and Silicone, and some rubber products produced by vulcanization molding, such as frame oil seal, seal ring, organ sets ect. It is also be used to the forming and shallow tensile technique of bakelite thermosetting materials,magnetic material and powder metallurgy products.
This vacuum compression molding machine collects
vacuum and vulcanization molding technology in one
machine. It is not only high automatically and
efficient, but also improves quality of the products
efficiently. It is your ideal one for the rubber
material products.
Brief
Introduction to Vacuum Compression
Machine:
Vacuum vulcanizing machine is a machine for vacuum
processing raw materials. The vulcanization process
is mainly composed of a main body, a vacuuming
device, a hydraulic transmission system and an
electric control system. The vacuum device is
connected with the lower template to form a sealed
space, and the vacuum device is During the opening
and closing and vulcanization process, a venting
groove is embedded in the open end of the vacuum
hood, and a movable beam that can move up and down
along the column is provided with two parallel guide
rails, and one end of the guide rail extends to the
opening and closing device. Inside, the guide rail is
provided with a mold formed by the upper and lower
templates which can be moved along the guide rail
into the main body or in the mold opening and closing
device.
Function of Vacuum Compression Molding
Machine:
The pre-heating of the rubber vulcanization process,
the automatic exhaust gas after feeding, the
pressure-proof vulcanization, the chronograph alarm,
the automatic mold opening, the product ejection and
other functions are integrated. It adopts PLC
programmable controller or manual operation
(customized according to the actual needs of users),
records the required process flow and facilitates
operation management. The vulcanizing machine is
suitable for vulcanization of various rubber
products, and is the advanced hydraulic machine heat
for pressing various thermosetting plastics. Pressure
equipment. The vulcanizer is divided into three
types: electric heating, steam heating and heat
transfer oil heating. The hydraulic press has perfect
functions and compact structure. It has functions
such as timed mode locking, automatic pressure
compensation, automatic temperature control,
automatic timing and time alarm. The surface
temperature of the hot plate is uniform and the
temperature control is accurate. The temperature
controller can accurately record the temperature data
and maintain pressure. Stable and reliable, safe and
convenient to operate, the use of this machine can
ensure product quality, provide production
efficiency, and obtain significant economic
benefits.
PLC, touch screen control, can achieve manual and
automatic control. The automatic control can realize
the functions of clamping, exhausting, temperature
control, vulcanization timing, alarm, mold unloading,
etc.; the touch screen timely displays the
temperature of each heating zone of the hot
plate.
The hydraulic cylinder of the press adopts ZG270-500
material, the plunger adopts the hard-hardened alloy
cast iron with fine texture, and is refined after
casting; the sealing form of the hydraulic cylinder
is YX-type sealing ring.
The hot plate top adopts the hydraulic automatic top
iron. Under the action of the four oil cylinders, the
horns on both sides of the hot plate advance and
retreat at the same time; the ends of the hot plate
are provided with anti-horn overlapping
devices.
Each heating zone of the hot plate is provided with a
set of temperature-regulating valve groups. Under the
control of the PLC, the temperature of each heating
zone of the hot plate is ensured to be
uniform.
Hydraulic system: the use of well-known brands of
hydraulic stations at home and abroad, under the
control of PLC, can achieve automatic: mold clamping,
exhaust, mold unloading.Mechanical synchronous
balance mechanism: There is a synchronous shaft
running through the unit below the platform. Both
ends of the shaft are provided with rack and pinion
to ensure the horizontal lifting of the
platform.
Clamping guide: There are clamping guides on both
sides of the lower table. The frame plate and the
platform are mounted with guides. The guides are used
to machine the bevels. The distance between the
bevels can be adjusted by the top wires.Open mold
assisting mechanism: The four cylinders under the
platform are opened when the mold is opened, and the
platform is forcibly pulled down to prevent the stick
from opening.
Vacuum forming features:
(1) Saving raw and auxiliary materials, light weight,
convenient transportation, good sealing performance,
and meeting the requirements of environmentally
friendly green packaging;
(2) It can pack any special-shaped products, and no
additional buffer material is required for
packing;
(3) The packaged product is transparent, beautiful in
appearance and easy to sell;
(4) The packaged products are suitable for
mechanization and automatic packaging, which is
convenient for modern management, saving manpower and
improving efficiency.
4RT
Features:
The 4RT surpasses traditional top opening mold that
can be used for taking out the final product when
there are triple or four mold plates with the design
of opening mold, pushing out the mold in between, and
rising thimble to eject the final
production.
4RT
Machine motions flow:
Unload the mold
M1 goes up to open the mold
M2 goes up and separates from the mold
M3 follow the K goes backward
M2 goes down
L goes up take out the finished product, clean and
place new material for re-start.
L goes down; M2 goes up, M3 follow the bottom plate
goes forward.
M2&M1 go down.
Mold in, main ram goes up and molding than main ram
goes down and mold-out when completed the process
NO.1 Miaopu Street, Xiangshan Village, Hengyang City, Hunan Province, China