Cast Basalt Pipes

Product Details

Pipes that last longer

Cast basalt is a natural mineral material that provides an excellent hard-wearing surface for corrosive wear and abrasion of equipment. We use a basalt lining to significantly increase the service life of our pipes, saving you money.

Main specification of cast basalt lined steel pipe

Cast Basalt Pipe DN Standard Steel Pipe OD Cast Basalt Thickness Length

（mm）	（mm）	（mm）	（mm）
80	159	25	4000
100	168	17.5 20	4000 6000 8000
125	195
150	219
175	245		6000 8000 10000 12000
200	273
225	300
250	325
275	345
300	377
350	426
400	478	20 25
450	529
500	600	25
550	650
600	720	30	6000
650	770
700	820
750	870
800	920

Other specifications of cast steel pipe lined with basalt can be manufactured according to customer technical requirements. Suitable for large-diameter basalt lining steel pipes with a nominal diameter greater than 800mm. Generally, according to the running status of the pipeline, different cement is used to fix the basalt brick inside the finished steel pipe to complete the basalt lining steel pipe. Its advantages are good wear resistance, wide range of use, basically not limited by the size of the pipeline and low cost of pipeline installation.

Why get your cast basalt pipes from Sunny Steel?

Cast basalt pipe can be divided into straight pipe, elbow, three-way (four-way) pipe and variable diameter pipe, etc.

• Exceptionally high abrasion-resistance.
• Unlimited resistance to moisture.
• High compressive strength.
• Resistance to virtually all acids and alkalis.
• Completely corrosion-proof.

The right material for the job

Basalt is substantially more erosion-resistant than iron or steel.

In fact, over time, as the pipe experiences more friction from the media being transported, the coefficient of friction increases—creating even more beneficial flow outcomes.

Ready for anything

Basalt-lined pipes are perfect for many applications including slurry lines for all mineral processing and hydraulic conveying. They’re commonly used for fine material conveying.

Cast basalt is an all-round cost-effective and adaptable lining material that extends the life of equipment.

Comparision Chart

Comparison of Ceramic lines with few other materials under standard conditions

Material Thickness(mm) Approx life ( Months )

Mild Steel	10
Cast Iron	20
Ni-Hard	20
Cast Basalt	30	20-25
Ceramic	10	35-40

The excellent performance of cast basalt lined steel pipe is that it sets tenacity of steel pipe, abrasive resistance of cast basalt pipe, concreteness of cement mortar in one.

Chemical substance ( weight %) of cast basalt

SiO2 Al2O2 Fe2O3 TiO2 CaO MgO K2O Na2O FeO P2O5

43.13-41.12	12.5-13.52	8.64-9.5	2.02-2.62	9.05-10.22	8.65-10.47	1.4-1.75	4.62-5.28	4.82-6.25	1.1-1.38

This greatly improves the products adaptive capacity in complicated operation conditions. At the same time. Cement mortar is selected as the filling material and this can make the inside surface of steel pipe in alkali mediums. So the surface of steel pipe generates purifying films. These films can prevent being rusted.

Physical performance of cast basalt products

Category Attribute

Density	3g/cm3
Compressive Strength	≥ 450MPa
Bending strength	≥ 60MPa
Impact strength	1.76KJ/M2
Abrasive strength	0.07g/cm2
Vickers scale	≥ 720kg/mm
Elasticity modulus	1.67x105MPa
Dilatation coefficient (60℃)	8.92x10-6
Chemical Attack Resistance
95%-98% H2SO4	≥ 98%
20%H2S4	≥ 94%
20 %NaOH	≥ 98%