Place of Origin | Shandong, China | Model Number | FG-P |
Brand Name | JINSUOLE |
Our
products include various grades of ferrous and non-ferrous
metals and their alloy materials.
The
material used to make the valve parts is selected according
to the following factors:
(1)
Pressure, temperature and characteristics of the working
medium.
(2)
The force of the part and its role in the valve
structure.
(3)
It has good processability.
(4)
Under the above conditions, there must be lower
costs.
1. Valve body, bonnet and gate
The valve body, bonnet and gate (or wedge) are one of the
main components of the valve and are directly subjected to
the medium pressure. The materials used must comply with
the pressure and temperature rating of the valve. The
commonly used materials are as follows:
(1) Gray cast iron: Gray cast iron is suitable for water,
steam, air, gas, natural gas, oil and other media with a
nominal pressure p N ≤ 1.0 MPa and a temperature of -10 to
200 °C.
(2) Malleable cast iron: suitable for water, steam, air,
natural gas, oil and other media with a nominal pressure p
N ≤ 2.5MPa and a temperature of -30 ~ 300 °C.
(3) Ductile iron: suitable for water, steam, air, natural
gas, oil and other media with p N ≤4.0MPa and temperature
-30~350°C.
(4) Acid-resistant high-silica ductile iron: suitable for
corrosive media with nominal pressure p N ≤ 0.25 MPa and
temperature below 120 °C.
(5) Carbon steel: suitable for water, steam, air, hydrogen,
ammonia, nitrogen, natural gas, petroleum products and
other media with a nominal pressure p N ≤ 32.0 MPa and a
temperature of -30 to 425 °C.
(6) Copper alloy: suitable for water, seawater, oxygen,
air, natural gas, oil and other media with p N ≤ 2.5 MPa,
and steam medium with temperature of -40 to 250 °C.
(7) High temperature copper: Suitable for steam and
petroleum products with a nominal pressure p N ≤17.0 MPa
and a temperature not exceeding 570 °C. The specific
selection must be in accordance with the valve pressure and
temperature specifications.
(8) Low temperature steel, suitable for nominal pressure p
N ≤ 6.4 MPa, temperature not lower than -196 ° C ethylene,
propylene, liquid natural gas, liquid nitrogen and other
media.
(9) Stainless acid-resistant steel, suitable for medium
pressure p N ≤ 6.4MPa, temperature not exceeding 200 ° C
nitric acid, acetic acid and other media.
2. Valve stem
The valve stem (or spindle) is subjected to tension,
pressure and torsion during the opening and closing of the
valve, and is in direct contact with the medium, and there
is relative frictional movement between the valve and the
packing. Therefore, the valve stem material must have
sufficient strength and impact toughness at a specified
temperature, a certain degree of corrosion resistance and
scratch resistance, and good processability.
Commonly used stem materials are as follows.
(1) Carbon steel
For water and steam media with low pressure and medium
temperature not exceeding 300 °C, ordinary carbon steel is
generally used.
For water and steam medium with medium pressure and medium
temperature not exceeding 450 °C, high quality carbon steel
is generally used.
(2) Alloy steel
For medium and high pressure, media temperature does not
exceed 450 ° C natural gas, petroleum and other media; for
high pressure, media temperature does not exceed 540 ° C
water and other media; for high pressure, media temperature
does not exceed 570 ° C steam and other media.
(3) Stainless acid-resistant steel
Non-corrosive media and weak corrosive media for medium and
high pressure, media temperature not exceeding 450 °C. For
corrosive media, stainless steel and precipitation hardened
steel are suitable.
(4) Heat resistant steel
For high temperature valves with media temperature not
exceeding 600 °C, martensitic heat resistant steel and
austenitic heat resistant steel may be used.
3. Stem nut
The
stem nut directly receives the axial force of the stem
during the opening and closing of the valve, so it must
have a certain strength. At the same time, it is threaded
with the valve stem, requiring a small coefficient of
friction, no rust and no seizure.
(1)
Copper alloy
Copper
alloy has a small friction coefficient and does not rust,
and is one of the materials currently widely
used.
(2)
steel
When
working conditions do not allow the use of copper alloys,
carbon steel or stainless acid-resistant steel can be
used.
Items | Valve Parts: Body, Bonnet, Gate, Stem, Gland, Disc, Valve Bush, Valve Seat, Handwheel, Handle, etc. |
Application | Gate Valve, etc. |
Process | Casting, Forging, Welding, Surface Treatment, Rough Machining, etc. |
Parts Size | 80-600mm |
Parts Weight | 0.68kg-200kg |
Casting Technic | Clay Dry Sand Casting / Resin Sand Casting / Precision Casting / Investment Casting / Lost Wax Casting / Shell-mould / Silica Sol Casting / Water Glass Casting |
Casting Tolerance Min. | 0.05mm |
Surface Treatment | Shot Blasting / Polishing / Painting / Powder Coating / Anodizing / Zinc Plating / Nickel Plating / Bluing / Blacking / etc. |
Process Machine | Lathe, Drilling Machine, Milling Machine, Boring Machine, CNC Machining Center |
Machining Tolerance Min. | 0.02mm |
Test Equipment | Metalloscope, Tensile Tester, Electric Constant Temperature Drying Oven, Hardness Tester, Molding Sand Tester, Silicon Carbon Analyzer, etc. |
Design / File / Formats | Auto CAD (IGS, DXF, DXF, DWG, STP, STL, X-T) / Soild Works / Unigraphics / PDF / etc. |