DST-R105 Transparent Plastic Stretch Film Roll

Product Details

Decent’s PVB production of automotive laminated glass is widely used in cars, buses, and high-speed rail, versatility not only has anti-penetration and anti-splash and other safety performance and it can play comfort, security, and other effects. And on this basis, it can further improve the added value, with a quiet space to maintain the sound insulation and it can inhibit the internal temperature of the heat insulation and so on. Additional remarks:

The laminated glass of different utilization has different thicknesses of the intermediate film.

Use process

Cutting, cleansing and processing of glass

The incision of original side shall be appropriate in cutting to deliver satisfactory edge peeling effect. The dimension shall be precise without difference larger than 2mm lest blisters be produced due to uneven edge. The cut glass edge shall be grinded, then cleansed using sheet washer. The cleansed glass surface shall not have residual oily soil or other impurities. The last stage of cleansing must use softened water lest reject be produced due to low bonding strength. The cleansed glass shall be dried and placed to be cooled to room temperature before use.

Processing technic

The processing environment shall have a temperature of 20—25℃, and a humidity of 25% (18 - 23% for automobile glass) and shall be totally enclosed and clean without dust. The workers shall wear antistatic clothing. Before merging, the PVB film shall be stored for 24 hours in the environment of the merging room. In merging, the film is spread on glass and smoothed out to be merged with glass, with trimming allowance controlled as about 2—3mm. The workers shall take strict precautions against overlapping of films, and in trimming, shall strictly guard against pulling films to cause glue shrinkage. Never directly use your hand to hold glass or film to produce a fingerprint to cause blister and adhesive failure.

Process of preloading by vacuum

Telescope the merged glass into vacuum bag or vacuum rubber ring, cold draw for 2-15min, begin to heat to 95℃-105℃ and hold for 20-45min, cool to 60℃ before removing vacuum bag or vacuum rubber ring to complete preloading. Keep vacuum tightness of above 650mmHg in the whole preloading process and take strict precautions against air leakage lest the preloading effect be influenced and blisters in finished products be produced.

Process of rolling method

Put the merged glass on preformer to enter the first rolling compression, then put it in thermostat, and begin the second rolling compression, exhaust, seal edge to finish this course. After exiting from the second roller, the circumference of glass is supposed to have a complete ring of transparent strip to seal the edge lest the gas in autoclave should flow back to produce blisters. Other positions can have evenly dispersed opacity. The gapping of the first rubber roller should be about 1.5mm smaller than the integral thickness of glass, and pressure shall be 0.4—0.5Mpa. The gapping of the second rubber roller shall be about 2mm smaller than the integral thickness of glass, and pressure shall be 0.4-0.7Mpa. The temperature of glass surface when it goes under the first rubber roller must be strictly controlled as 20℃-40℃ lest too high temperature should cause too early edge sealing and make the interior gas fail to be vented; the temperature of glass surface when the glass exits from the second rubber roller must be strictly controlled as 50℃-68℃. The temperature of glass surface must be closely controlled to prevent too high or too low temperature. To produce, the operators shall prepare the glass needed and film conforming to glass specification in advance to produce as continuously as possible, lest too violent temperature fluctuation in thermostat due to long interval should make accurate control of temperature of glass surface impossible, thereby influencing preloading effect and causing blisters in finished products.

Process of producing a finished product with high pressure

Place the glass which has been preloaded and has air vented vertically on the bracket, with the glass span being greater than 5mm. After the glass is put in the autoclave, seal the door, then first heat up to make the temperature in the autoclave up to 45℃, and heat and pressurized simultaneously. In the first stage, the temperature is 60℃- 80℃-, and the pressure is 0.6Mpa - 0.8Mpa. Hold the temperature for 40-60min after it reaches 125℃- 135℃ and the pressure reaches 1.10Mpa—1.25Mpa. Then dwell and cool to 40℃, and begin to decompress to barometric pressure to finish the high-pressure forming. The temperature of heating, pressurizing, and decompressing must be closely controlled to prevent blisters in laminated glass. For more product details, please see the PVB Film page:https://www.jxfuying.com/product/pvb-film/