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Cnc Machining Large Long Hot Forging Alloy Steel Transmission Main Spur Gear Shaft

FOB Price 1400 - 1500 USD / tons
MOQ20 tons
PortTianjin
PackagingStandard export package or as per your requirements
Lead Time30

Product Details

Heavy Industry Parts Hot Forging Steel Gear Shaft
Description
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Product Name
Gear Shaft
OEM
Acceptable
Materials
45/AISI1045 etc.Carbon Steel
20Cr、40Cr、40MnB、35SiMn、20CrMnTi、30CrMnSi、20Cr2Ni4 etc.Alloy Steel
Max.Size
Diameter≤φ1600m length≤10000mm
Manufacturing
Process
Electroslag Remelting , Hot Forging , Turning , Gear hobbing , Gear milling , Grinding
Heat Treatment
Normalizing , Quenching , Tempering , Annealing , Carburizing , Nitriding Induction hardening
Test Item And Method
Chemical composition : Spectrum Analysis
Hardness : HRC/HV
Internal defects: ultrasonic flaw detector
Surface defect detection: Magnetic powder detector
Radial run-out: gear radial runout tester
Base tangent length: Gear tooth micrometer
Tooth thickness detection: Tooth thickness vernier caliper
Round rod span detection: Gear span bar distance measuring instrument
Application
Gear Reducer Heavy Industry
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OEM / ODM Request Is Very Welcome!
Production Process
We can produce various specifications of gear, meanwhile, we can also provide gear blanks.
We have a full set of production processes and testing instruments for forging, heat treatment and machining.
We have 5 medium frequency furnaces and 5 electric slag heavy furnaces, which can produce 1 ton-18 tons of various types of alloy steel, with an annual capacity of 10,000 tons. The main characteristics of electroslag remelting are that it can flexibly produce various types of special steel in size and batch, with pure composition, uniform and dense crystal organization.
Natural gas digital display computer temperature control heating furnace can accurately control the heating temperature of raw materials.
800T fast forging machine can quickly forge products, 3150T and 5000T oil press can forge heavy-duty axle products. They can guarantee the forging ratio required by the product, and ensure a good metallographic structure.
More than 20 digital display resistance furnaces can be used for normalizing, quenching and tempering products, at the same time, there are induction quenching and carburization process, so as to ensure the mechanical performance requirements of the gear
We have a number of LIEBHERR, HOFLER and other gear rolling machine, inner tooth ring milling machine, gear insertion machine, gear grinding machine and car milling composite center and other gear processing equipment.
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Inspection
SYI regards Quality as the essential part of our business success. Based on your requirements, we have raw material in-coming inspection, process control and pre-shipment inspection. With advanced test equipments such as spectrometer, CMM, tensile strength tester, microscope, hardness tester, etc, SYI is able to apply sufficient chemical and physical inspection. According to your request, we are also capable to do X-Ray, Magnetic Testing, Ultrasonic Testing and liquid Penetrant Examination.
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Package

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Company

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About Us
SYI provides OEM Casting & Forging services based on your drawings , samples , or just an idea ! After technical analysis and individual QCP for each project , the most suitable manufacture process will be recommended.
SYI starts our business since 1990 ’ s of machined and un-machined in a variety of industry . We have over 100,000 products till now with the support of a specialized team including 50 engineers , inspectors and customer services .
Cooperative Brand
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