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Pals Morgan Pvt Ltd
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Company Overview

We are a Premier Channel Partner of India’s premier Wire Nail Making Machine, Coil Nail Making Machine, High Speed PLC Controlled Nail Making Machine and Wire Drawing Machine Manufacturer EKTA. They established in 1994 at Gujrat. EKTA industries known for highly reliable, high-speed, low maintenance, easy to operate wire nails and wire drawing machine as well as ancillary machineries for Wire Industries.

We normally justify a project is good or bad by measuring the profit which we get at the end. Regarding Wire Nail Making, there are always a big demand for Wire Nails as New Buildings, New Houses and other New Constructions happening locally and around the globe. If we look at the market, there are very good opportunities in Developing countries like Kenya, Ghana, South Africa, Rwanda, Nigeria, Algeria, Ethiopia, Egypt, Algeria, Tanzania, Congo, Uganda, Ivory Cost etc.. Even developed and undeveloped countries also have huge market for Wire Nails.

Company Information

Business Type Manufacturer, Trading Company
Company Pals Morgan Pvt Ltd
Main Products Wire Nail Making Machine, Nails Making Machine, Coil Nail Making Machine, Wire Drawing Machine
Website https://palsmorgan.net
Established Year
City / State , Kerala
Country India
Address

Factory Information

Location Gujrat
Factory Size 3000 sq. mt.
Total QC Staff 4
Total RND Staff 4
Number of Production Lines 3
Annual output 200
Average Lead Time 60

Trading Information

Total Revenue
Export Percentage 30 to 50%
Nearest Port Mundra Port. Gujrat
Overseas Office

FAQ's

The machines required in a Wire Nail Making Plant is Nails Making Machine, Polishing Machine/Barrel, Wire Rolling Stand and Cutter Grinder. If you are planning large scale production, you can also install Wire Drawing Machines.
Ms Wire (Mild Steel Wire) and HB Wire (Hard Bright Wire) are the raw materials to produce Wire Nails.
MS Wire is basically iron that contains up to about 0.20% of carbon. The presence carbon makes it stronger and harder than pure iron. Also high carbon presents will increase the hardness of the steel. These MS Wires are used widely for making wire nails, screws, and welded wire mesh. This wire is also used in the fabrication of grills and bucket handles. It is:  Rustproof  High tensile strength  Highly ductile  Durable service life  Impeccable finish HB wire is made of high quality raw materials. Use of quality raw materials will improve the applicability of the product and it ensure longer life. This Wire is redrawn to finer sizes for most of the general applications which include cloth hangers, steel wool making, panel pins of wall frames, bucket handles, kitchen baskets and containers, pipes & poles, cemented frames etc. It is:  Anti-corrosive  Cost-effective  Ductile and malleable  High tensile strength  Highly durable
It depends on the capacity of the factory. For a small unit which has a capacity of 1.2 ton per day, required only one technician and a helper.
No, there are some limitations. Each machine can only produce sizes within a certain range. For example, we have series of models, their size range as follows: Length: Model N25: 6.4mm to 45mm, Model N50: 12mm to 75mm, Model N75: 25mm to 100mm, Model N125: 25mm to 125mm, Model N150: 50mm to 152mm. Diameter: Model N25: 0.9mm to 1.8mm, Model N50: 1.7mm to 2.9mm, Model N75: 2.0mm to 4.1mm, Model N125: 2.64mm to 4.9mm, Model N150: 4mm to 6mm.
No. Concrete Nail Making Machine is different. That Concrete Nail Making line consist of Wire Drawing Machine, Wire Annealing Unit, Polishing Machine, Nail Tampering Unit, Nail Hardening Unit and Nail Galvanizing Unit. It required huge space and Multi millions of investment.
We normally justify a project is good or bad by measuring the profit which we get at the end. Regarding Wire Nail Making, there are always a big demand for Wire Nails as New Buildings, New Houses and other New Constructions happening locally and around the globe. If we look at the market, there are very good opportunities in Developing countries like Kenya, Ghana, South Africa, Rwanda, Nigeria, Algeria, Ethiopia, Egypt, Algeria, Tanzania, Congo, Uganda, Ivory Cost etc.. Even developed and undeveloped countries also have huge market for Wire Nails. Profit part, the price of finished Wire nail is 75% to 85% higher than the raw material price. So there is no need to worry about viability or profitability of the project.
We are known for highly reliable, high-speed, low maintenance, easy to operate wire nail making machine and wire drawing machine as well as ancillary machineries for Wire Industries. We use premium grade raw material / components such as steel casting, gun metal, Motor, Starter etc. So our machines are guaranteed for durability.
It depends on the production capacity of the factory. If you are planning a humble beginning, 1500 sq. ft. will be enough for a 1.2 ton daily production capacity unit.
There are some spares need to be changed. The items as follows: Gripping Die, Cutter Tools, Header Punch, Feeding Finger, Ejector etc..
Nails making machines make noise between 60 to 100 db. So it is not suitable to start in a residential area or town area. It is better to select a place in Industrial plots or low populated area or village area etc, so the loud noise will not effect to anyone.
There are different types of nails available in the market, It is used for different applications. The types are, Common Nails, Coil Welded Nails, Plastic Collated Strip Nail, Paper Collated Strip Nail, Duplex Nails, Sinker Nails, Concrete Nails, Umbrella Head Roofing Nail, Twisted Roofing Nail, Clout Nail, U Type Nail, Finishing Nail, Ring Shank Nail, Square Boat Nail, Cut Nails
It is very easy to import machines to your country. After receiving our Proforma, you have to make advance payment by Bank Transfer, We will confirm receipt of your payment and pass work order to our factory. Once machines are ready, we will request you for balance payment. Upon receipt of your settlement amount, we ship your machines along with required documents and we will courier you the original shipping documents. Once you receive cargo arrival intimation from shipper, you have to approach customs clearing agents along with original shipping documents to clear and release cargo from your port.
The price differences are mainly because of quality. Some manufacturers around the world don’t care about reputation of the company or brand. They use poor quality materials and old technology to produce machines. These types of machines won’t last for long. Also their service after sales will be pathetic. We always our clients to visit our factory to touch and feel the quality before place the order. We believe in ethical business. It will keep us at the heart of customers. We humbly welcome you to visit our factory.
Yes, We have several satisfied customers around African continent, not only in African continent, we have customers in Asian, European and American continents. We are one of the best quality machine manufacturer in India as well as international. We have got Best Indian Manufacturer Award and Global Quality Award.
Yes, We have exported our Wire Nail Making machine to Europe. And all our customers are successfully running their unit with satisfaction.
Yes, We have several satisfied customers in Kenya and they are running their factory successfully.
The process chart of nails making as follows: Annealing of Wire > Wire Drawing > Wire Nail Making > Wire Nail polishing
Reliable, Durable, Low Maintenance, Easy to operate and High Productivity.
We have a series of machines, which is designed to produce different sizes and thickness. The main differences are sizes and productivity.
It is fully automatic with PLC control unit. The machines are designed for large scale manufacturers.
It depends on speed of Machine and Size of Nails.
As per below Conversion chart ( Number of Pieces per KG depends on Length and Diameter) you can calculate your machine productivity. Depends on machine speed, the productivity will increase / decrease but KG per pieces will remain same. Nail length (Inch) Nail length (mm) Dia of Nails Pcs per KG Dia of Nails Pcs per KG Dia of Nails Pcs per KG 0.4 10 1.1 12660 1 16130 0.9 22222 0.5 13 1.2 8330 1.1 10310 1 12460 0.6 16 1.4 4830 1.2 7040 1.1 8380 0.75 20 1.6 3090 1.4 4130 1.2 5630 1 25 1.8 1960 1.6 3780 1.4 3300 1.2 30 2 1320 1.8 1666 1.6 2110 1.4 35 2.2 943 2 1157 1.8 1430 1.5 40 2.5 641 2.2 837 2 1010 1.75 45 2.8 450 2.5 577 2.2 744 2 50 3.1 331 2.8 414 2.5 520 2.5 60 3.4 230 3.1 281 2.8 345 2.75 70 3.7 168 3.4 200 3.1 241 3 80 4.1 120 3.7 148 3.4 175 3.5 90 4.5 88 4.1 107 3.7 131 4 100 5 64 4.5 80 4.1 96 4.5 110 5.5 47 5 59 4.5 72 5 130 6 35 5.5 41 5 50 5.5 150 6.5 25 6 30 5.5 36 6 175 6.5 22 6 26 7 200 6.5 20
No. You can run our Nails Making Machine continuously. But you have to monitor the sharpness of the cutter and grind it when required.
As mentioned our machines are low maintenance one. If any issue arise, we will solve it through Video Conference. If it is hard, we will arrange a technician asap
It will vary depends on machine model and daily production, on an average production of 620kg per day, the consumption of electricity is only 15 units per day.
The raw material price mentioned in the calculation will vary. This is old price. Also the transportation cost. Based on the raw material price difference the selling price also need to be increased or decreased. ITEM QUANTITY UNIT PRICE (INR) TOTAL (INR) Material Consumption 32 35,000.00 11,20,000.00 GST 18% 2,01,600.00 Transportation 32 2,000.00 64,000.00 Electricity Consumption 785 7.00 5,495.00 Working Tools 4,800.00 Labour Skilled 1 16,000.00 16,000.00 Labour unskilled 1 10,000.00 10,000.00 Oil 2,000.00 Wastage in kg (25 kg per ton) 800 48.00 38,400.00 Total Costs 14,62,295.00 Dealer Sales (Ton) 31.2 58,000.00 18,09,600.00 Scrap Sales (KG) 800 24.00 19,200.00 Total Sales 18,28,800.00 Total Costs 14,62,295.00 Total Sales 31.2 tons 18,28,800.00 Total Profit 3,66,505.00
The raw material price mentioned in the calculation will vary. This is old price. Also the transportation cost. Based on the raw material price difference the selling price also need to be increased or decreased. ITEM QUANTITY UNIT PRICE (USD) TOTAL (USD) Material Consumption 32 525.00 16,800.00 Electricity Consumption 785 0.15 117.75 Working Tools 75.00 Labour Skilled 1 300.00 300.00 Labour unskilled 1 250.00 250.00 Oil 30.00 Wastage in kg (25 kg per ton) 800 0.53 420.00 Total Costs 17,992.75 Dealer Sales (Ton) 31.2 750.00 23,400.00 Scrap Sales (KG) 800 0.26 209.60 Total Sales 23,609.60 Total Costs 17,992.75 Total Sales 31.2 tons 23,609.60 Total Profit 5,616.85
Project Report provides you the details of the proposed business. It contains data on the basis of which the project has been appraised and found feasible. If you go for bank loan, they insist to submit it. We can provide you the detail which required to prepare a project report
There are so many Nails Making Machine manufacturers in India. The Indian machines are produced based on latest technology. Also our machines are made by using quality materials and premium brand components. Compared to Chinese Machines, the main benefits of Indian machines are Durability and Low Maintenance, so that your business will be hassle free. Also the service after sales from Indians are appreciated by the whole world.
There are so many Nails Making Machine manufacturers in China. And also you can find cheap rate machines in China compared to India. If you go with cheaper machines, your future will be under threat, also won’t except service after sales from those who sell machines for cheap rate. Also Indian machines are made by using quality materials and premium brand components. Compared to Chinese Machines, the main benefits of Indian machines are Durability and Low Maintenance, so that your business will be hassle free. Also the service after sales from Indians are appreciated by the whole world.
The Kenyans are import Wire Nail Making Machines from India and other countries, the major import are from India only. Why most of the Kenyans are import Nails making Machines from India mainly is the quality and durability of machines. So many companies are successfully running their Nails making factories in Kenya using Indian made Nails Machines.
Ethiopia is a one of the main country who deal with India. Ethiopians have very good relationship with Indian Wire Nail Making Machine Manufacturers as they started import years back. The Ethiopians are attracted by quality and durability of Machines and service of Indian Machine Manufacturers. There are several satisfied Nails making factories are successfully running in Ethiopia with Indian made Nails Making Machines.
There are huge demand in Ghana for Wire Nails. Those who wants to start Nails Making Unit in Ghana should import Wire Nail Making Machine from India or other countries. Most of the peoples are in Ghana believe Indian companies are reliable than Chinese companies. Because in Ghana there are large number of heavy Indian machines are successfully running from long back.
South Africa is one of the India’s top Export market. South African’s usually prefer Indian machines. It’s only because of their past experience. Those who looks for Wire Nail Making Machine, should import it. Preferably Indian Nails Making machines are best as it is Durable and high quality and service is more important for a manufacturing unit. In South Africa there huge demand for Wire Nails and There are Nails Making Factories successfully running with Indian Machines.
Mongolia is land locked country by Russia and China, They depends on Russia and China to meet their requirements. India also supplying items to Mongolia. Those who looks to import for Nails Making Machines from India, we are happy to serve you.
Brazil is one of the India’s top Export market. Brazil people usually prefer Indian items as it is reliable. Those who looks for Wire Nail Making Machine, should import it. Preferably Indian Nails Making machines are best as it is Durable and high quality and service is more important for a manufacturing unit. As a developing country, there huge demand for Wire Nails.
We have happy customers in Uganda. Uganda also have a good market for Wire Nails. Those who planning to import Nails Making machine can grab the opportunity.
As a populated country with 86 million, there must be a huge demand for Wire Nails. It is good to start a wire nail making unit in congo.
Saudi Arabia is one of the top business partner of India. Also one of the best market for Indian products. We have customers in Saudi Arabia.
Sri Lanka is our neighbouring country and we do export our machines to Sri Lanka.
Preferably Australians import machines from European countries, as our machines are high standard and premium quality, we are expecting orders from Australia.
India have a good business relation with Iran. Most of the people from Iran are prefer Indian and Chinese items. The people who plan to start Wire Nail Making Plant need to import machines.
Tanzania is an East African country have huge market potential for Wire Nails. We expect more orders from Tanzania.
Those who plans to open Nails Making factory need to import machines. We have customers in Zimbabwe.
India is witnessing a construction boom particularly in suburban areas. This has hugely increased the demand for building materials, including wire nails, which is expected to keep up with the upward trajectory for many decades to come. According to industry inputs, only few percent of the total demand in met by local production and for the rest, the state depends on outside produce for the unsatisfied demand.
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