Powder Bag Packing Machine Powder Bag Sealing

Product Details

1. Automatic Powder Metering and Batching System

Overview

This system includes a variety of equipment such as raw material storage, transportation, weighing and batching, dust removal, and material mixing; according to the production process requirements and specific material characteristics, the "addition method" or "reduction method" and other weighing methods are reasonably selected. , with single-hopper single-material, single-hopper multi-material, multi-hopper multi-material and other working modes. This system is the introduction of the most advanced technology in Germany today. The negative pressure generated by the multi-pole Venturi tube vacuum pump is used to transport the material from one location to another through the pipeline . The entire transportation process is completely completed in a closed state, eliminating the need for The pollution and damage caused by dust to the working environment, surrounding environment and operators, the whole system has a high degree of automation and meets the requirements of GMP .

System Composition:

1. Small bag/ton bag feeding station: manually pour the material in the bag into a box. When in use, open the door of the feeding port, open the material packaging, and put all the materials into the feeding station in turn. Press the start button of the feeding station, the vacuum pump starts to work, and after the negative pressure is generated, the material is pumped into the vacuum conveying cylinder through the pipeline.

2. Vacuum conveying equipment: The vacuum pump generates vacuum through compressed air, the material enters the barrel of the powder conveying equipment through the suction pipe, and the material is blocked in the barrel of the powder conveying equipment by the filter to ensure that the material does not enter the vacuum pump.

3. Weighing and measuring tank: It is a stainless steel thin-walled container, and the selected stainless-steel plate and stainless steel special welding material are in line with the relevant national standards. The whole tank body is smooth, no hanging material, no dead angle, light weight, easy to clean. The modular weighing unit is selected, which is easy to disassemble and can realize the on-line measurement of the discharge amount. 4. Metering screw: The screw is driven by a deceleration frequency conversion motor to drive the material to move forward. The conveying capacity is guaranteed by the screw stroke, diameter and rotation speed. work process:

The system utilizes cumulative weighing for quantitative feeding, proportioning and unloading of various materials. For example: mix A, B , C , ... and other raw materials to a weight ratio of 350kg, and require A material 200kg , B material 70kg , C material 50kg , and other materials 30kg , set according to the batching procedure, and complete them in sequence Quantitative feeding of A , B , C and other materials.

First start the A feeding system, when 90 % of the 200kg of the A material is completed, the system will automatically switch to slow feeding until the preset 200kg of the A material is accurately reached, and the feeding systems of B, C and other materials are analogous. When the quantitative component is 350kg, the system automatically opens the discharge valve, and simultaneously starts the secondary technical process of measuring and mixing the ingredients, and enters the next process flow.

Features:

1. The weight value of various formulas can be set flexibly, and the operation is convenient and intuitive.

2. The free ratio of various materials can realize the ratio of more than ten kinds of materials.

3. The feeding and weighing process is continuous, no stagnation and high efficiency.

4. The whole process is a closed structure, and the dust is automatically collected by the dust removal system. The on-site environment is clean and pollution-free.

5. Each group of material formulas can be input in advance, and various types of formulas can be stored, which is flexible, reliable and convenient.

6. According to different characteristics of materials, feeding methods such as belt, screw, vibration, etc. can be selected, and a frequency modulation device is equipped with a high-precision flow control valve to effectively control the material flow and ensure the batching accuracy.

7. The system can be equipped with air cushion, stirring, vibration and other arch breaking devices to prevent material stratification and segregation.

8. It can be equipped with signal protection or shielding device to prevent industrial control signal interference.

9. The system has a compact structure, and the integrated design of crushing, conveying, metering and mixing, and mixing saves space; reduces the cost of raw material storage and improves production efficiency.

10. The system runs stably, with low maintenance costs, ensuring the continuity of production, economical, practical, simple and feasible.

batching system, the proportioning metering system, and the powder automatic proportioning metering and conveying system are often used in the following industries: Pigments and coatings: dilute acid polymers, titanium dioxide, toner powder, etc.

Metal powder: molybdenum powder, tungsten powder, cobalt powder, iron powder, aluminum powder, lithium powder, nickel powder, conductive agent, etc. Chemicals: carbon powder, sodium chloride, calcium carbonate, silicon carbon, nitrogen methane, carbon black, etc.

Pharmaceutical products: light ampicillin powder, bezoar powder, vitamins, cephalexin powder, etc. Food raw materials: sugar, dextrin, milk powder, edible essence, starch, chili powder, etc.

Lithium battery industry: positive ternary materials, lithium cobalt oxide, lithium iron phosphate, graphite, graphene, etc.

2.New Energy Material Metering and Batching System

Equipment introduction:

The system can realize the metering and proportioning transportation of various materials, and has the characteristics of accurate metering, fast speed, no wear on materials, and high metering accuracy. The system is mainly composed of small bag feeding station, vacuum feeder, weighing tank, metering screw and control system. Mainly, the small bag materials are manually put into the small bag feeding station, and the materials are put into the measuring tank through negative pressure conveying (vacuum feeding machine), and the designated place is conveyed according to the weight set by the customer.

Features:

1. The powder materials are processed in a completely closed environment without dust flying, which can effectively prevent dust explosions.

2. Each batching tank has an independent feeder and metering device;

3. The purpose of precise batching is achieved through metering equipment such as double butterfly valves, combined valves, translation valves, screws, and pressure sensors;

4. It can realize the batching and mixing of various materials;

5. measurement accuracy is about 0.2% (according to material characteristics), which ensures the accuracy of feeding;

6. Feeding distance: horizontal up to 100 meters, vertical up to 35 meters;

7. The system adopts fully automatic control, PLC man-machine interface, which can realize remote control; the whole process of production can be controlled and monitored.

8. Effectively save the data parameters of ingredient measurement, and automatic backup can prevent data loss;

9. The system has a compact structure, and the integrated design of crushing, conveying, metering and mixing, and mixing saves space; reduces the cost of raw material storage and improves production efficiency.

10. Objectively evaluate the actual output of the production line and provide practical data for the production plan. The system can quickly realize quantitative feeding, and the measurement is accurate and reliable.

11. The system runs stably, with low maintenance costs, ensuring the continuity of production, and is economical, practical, simple and feasible.

Working Process:

1 . Set parameters for the program; 2. Manually feed the small bag feeding station; 3. The vacuum feeder sucks the material from the small bag feeding station to the weighing tank; 4. The weighing tank is full of materials or the weight of the material reaches the set point. 5. The screw feeding system will accurately discharge the materials in the weighing tank according to the preset value.

Applications:

It has the characteristics of high degree of automation, simple operation, environmental protection and hygiene, accurate feeding and high proportioning precision. Through the computer control center, the entire production process can be viewed, the operation process can be effectively controlled, and errors that may be caused by human operation can be effectively eliminated. Widely used in pharmaceutical, food, fine chemical, environmental protection, feed, lithium battery industries.

3.Food and Pharmaceutical Industry Metering and Batching System

Equipment introduction: This system is used for continuous conveying, accurate metering and automatic batching of powdery and granular materials, and can realize the precise proportioning and mixing packaging of various materials . (The system can be custom designed and manufactured according to the actual needs of customers.)

System composition:

1. Small bag/ton bag feeding station: manually pour the material in the bag into a box. When in use, open the door of the feeding port, open the material packaging, and put all the materials into the feeding station in turn. Press the start button of the feeding station, the vacuum pump starts to work, and after the negative pressure is generated, the material is pumped into the vacuum conveying cylinder through the pipeline .

2. Vacuum conveying equipment: The vacuum pump generates vacuum through compressed air, the material enters the barrel of the powder conveying equipment through the suction pipe, and the material is blocked in the barrel of the powder conveying equipment by the filter to ensure that the material does not enter the vacuum pump.

3. Weighing and measuring tank: It is a stainless steel thin-walled container, and the selected stainless steel plate and stainless steel special welding material are in line with the relevant national standards. The whole tank body is smooth, no hanging material, no dead angle, light weight, easy to clean. The modular weighing unit is selected, which is easy to disassemble and can realize the on-line measurement of the discharge amount. 4. Metering screw: The screw is driven by a deceleration frequency conversion motor to drive the material to move forward. The conveying capacity is guaranteed by the screw stroke, diameter and rotation speed. System

Features:

1. The powder materials are processed in a completely closed environment without dust flying, which can effectively prevent dust explosions.

2. Each batching tank has an independent feeder and metering device;

3. The purpose of precise batching is achieved through metering equipment such as double butterfly valves, combined valves, translation valves, screws, and pressure sensors;

4. It can realize the batching and mixing of various materials;

5. measurement accuracy is about 0.2% (according to material characteristics), which ensures the accuracy of feeding;

6. Feeding distance: horizontal up to 100 meters, vertical up to 35 meters;

7. The system adopts fully automatic control, PLC man-machine interface, which can realize remote control; the whole process of production can be controlled and monitored.

8. Effectively save the data parameters of ingredient measurement, and automatic backup can prevent data loss;

9. The system has a compact structure, and the integrated design of crushing, conveying, metering and mixing, and mixing saves space; reduces the cost of raw material storage and improves production efficiency.

10. Objectively evaluate the actual output of the production line and provide practical data for the production plan. The system can quickly realize quantitative feeding, and the measurement is accurate and reliable.

11. , the system runs stably, the maintenance cost is low, and the continuity of production is guaranteed. It is economical, practical, simple and feasible. system applications:

The system has the characteristics of high degree of automation, simple operation, environmental protection and hygiene, accurate feeding and high proportioning precision. Through the computer control center, the entire production process can be viewed, the operation process can be effectively controlled, and errors that may be caused by human operation can be effectively eliminated. Widely used in pharmaceutical, food, fine chemical, environmental protection, feed, lithium battery industries.

4. Environmental Protection Fine Chemical Batching Metering System

The system can realize the metering and proportioning transportation of various materials, and has the characteristics of accurate metering, fast speed, no wear on materials, and high metering accuracy. The system is mainly composed of small bag feeding station, vacuum feeder, weighing tank, metering screw and control system. Mainly, the small bag materials are manually put into the small bag feeding station, and the materials are put into the measuring tank through negative pressure conveying (vacuum feeding machine ) , and the designated place is conveyed according to the weight set by the customer. (The system can be custom designed and manufactured according to the actual needs of customers.)

System composition:

1. Small bag/ton bag feeding station: manually pour the material in the bag into a box. When in use, open the door of the feeding port, open the material packaging, and put all the materials into the feeding station in turn. Press the start button of the feeding station, the vacuum pump starts to work, and after the negative pressure is generated, the material is pumped into the vacuum conveying cylinder through the pipeline .

2. Vacuum conveying equipment: The vacuum pump generates vacuum through compressed air, the material enters the barrel of the powder conveying equipment through the suction pipe, and the material is blocked in the barrel of the powder conveying equipment by the filter to ensure that the material does not enter the vacuum pump.

3. Weighing and measuring tank: It is a stainless steel thin-walled container, and the selected stainless steel plate and stainless steel special welding material are in line with the relevant national standards. The whole tank body is smooth, no hanging material, no dead angle, light weight, easy to clean. The modular weighing unit is selected, which is easy to disassemble and can realize the on-line measurement of the discharge amount. 4. Metering screw: The screw is driven by a deceleration frequency conversion motor to drive the material to move forward. The conveying capacity is guaranteed by the screw stroke, diameter and rotation speed. System Features:

1. Avoid human errors: The production instructions and formulas need to be reviewed, otherwise they will not take effect, and the correct materials will be identified during feeding, otherwise they will not be put in. The batching process is fully automatic and no manual operation is required.

2. There is no dust leakage during the working process, and at the same time avoid the pollution of medicines: use a dust-free feeder to avoid dust escaping during feeding, use a vacuum feeder to transport the material to the silo in a closed manner, and use airflow sealing during metering and feeding.

3. The structure and material of the equipment comply with FDA regulations and hygiene standards to ensure thorough cleaning and avoid cross-contamination.

4. With online cleaning function, online drying function and quick installation structure, cleaning and maintenance are simple.

5. Using high-precision weighing module and various anti-interference technologies, the weighing data is accurate and reliable.

6. Adopt advanced control algorithm and high-performance actuator, with high positioning accuracy, high measurement accuracy and high output.

7. Using PLC and touch screen technology, reliable performance, simple operation, with production data reporting, filing, recording and tracking functions. It can communicate with the host computer and exchange data.

8. System alarm and self-check function to ensure smooth production

9. The system has a compact structure, and the integrated design of crushing, conveying, metering and mixing, and mixing saves space; reduces the cost of raw material storage and improves production efficiency.