Automatic Powder Bag Unpacking Machine Powder Bag Splitter

Product Details

1. Dust-free Feeding Station

Introduction:

Main structure:

1. Quick opening 2. Operating table 3. Storage bin 4. Movable protective net 5. Arch breaking vibration device 6. Dust removal system

The lower part of the manual feeding station is often connected: rotary unloading valve, butterfly valve, flapper valve, powder metering valve, flapper valve, vacuum feeder, vacuum conveyor, screw conveyor , reversing valve, hopper, silo, etc.

2. Big Bag Unpacking Station/Ton Bag Unloading Station

System introduction:

The ton bag unpacking station and the ton bag unloading station can be connected with the electric hoist. The ton bag is lifted to the discharge port with the electric hoist, and the discharge port under the ton bag is manually unlocked, and the aperture valve is opened . The material falls into the storage hopper by its own gravity, and can be driven by a rapper or massager, which is simple and convenient to operate. It is used in the unpacking of plastic and plastic additives, mixtures, sewage treatment clarifiers, cement and other dry powders, granular materials, powder-granular mixtures, and flake materials . Different types of unloading equipment are suitable for different types of material occasions. The mechanism depends on the characteristics of the material, the structure of the ton bag, the dimensions of the ton bag and the type of lifting work.

Working process:

The mouth of the ton bag is manually opened, and the bag mouth of the big bag is clamped with a bag clamp, so that the material falls into the transition bin below by its own gravity . , effectively reduce the artificial intensity.

Features:

l The bag opening station is simple in structure and easy to operate;

l The crusher crushes the agglomerates during the bag opening process to ensure the smooth progress of the next process;

l The magnetic separator can remove the foreign matter in the big bag;

l Improve production efficiency and reduce labor intensity;

l The closed bag opening prevents dust flying, improves the working environment and reduces production costs;

l Integrated design of bag opening, beating, crushing and magnetic separation, compact structure and convenient operation;

l It can be directly connected with glove box, hopper, reaction kettle and other equipment;

l Pneumatic or electric control mode can be provided to realize remote monitoring;

Working conditions:

large bag packaging materials with poor fluidity, easy moisture absorption, and agglomerated materials.

Configuration:

1. Equipment bracket; 2. Electric hoist; 3. Ton bag hanger; 4. Bag clamping device; 5. Crushing, beating, vibration, magnetic separation device (optional);

6. Transition buffer silo; 7. The inlet can be connected to: aperture valve, closing device; 8. The outlet can be connected to: vacuum feeder, screw conveyor, manual feeding station, rotary discharge valve, plug-in valve , Butterfly valve, powder metering valve, hopper, silo, storage tank and other equipment.

System Introduction:

The glove box unloading system is the best choice for powders with low bulk density, which are prone to flying dust and are toxic and harmful to human body and the environment. And it can be directly connected to the conveying equipment through the conveying pipeline at the bottom of the closed bag opening station to effectively output the material to the designated position.

Features:

a) The structure is simple and compact, and the operation is convenient.

b) Small in size, movable and suitable for a wide range of applications.

c) During the whole unloading process, the operation is fully closed, and the operator does not have any contact with the material. The empty bag is collected and collected to prevent the residual material in the bag from leaking.

d) It is used together with the dust collection system to completely eliminate dust.

e) N2 protection can be used for explosion-proof environments. The main technical parameters:

f) Glove box material: stainless steel SUS304, SUS316L.

g) Glove mouth diameter: 160mm.

h) Glove mouth height: 1100 mm .

i) The volume of the silo: customized according to customer needs.

j) Material of gloves: neoprene, natural rubber.

k) Single warehouse door: 1000×700×1500 Double warehouse door: 2000×700×1500.

l) For non-standard equipment, the dimensions and specifications of the glove box can be customized according to customer requirements.

4. Integrated Unloading Station (Combined Feeding Station)

Description:

The small bag and big bag integrated unloading station is a bag unloading and feeding system developed on the basis of the big bag discharge and feeding station, which takes into account both the large bag and the small bag. The combined feeding structure can realize the requirements of dismantling, feeding and discharging of the main material and auxiliary materials; at the same time, it can take into account the functions of dust removal and screening

Features:

1） Prevent dust from flying when unloading;

2） Reduce labor intensity

3） Double protection for the environment and operators;

4） Eliminate static electricity.

Specifications: non-standard products, customized according to customer requirements;

Material: 304 stainless steel, carbon steel or other materials required by customers;

Discharge: automatic control, through the fully enclosed conveying system, the material is conveyed to the required place

Commonly used preparations are: (big bag unpacking and unloading machine + small bag feeding station + screw conveyor + powder rotary valve + vacuum feeder + storage bin, which can be selected according to the actual requirements of customers)

System Introduction:

The automatic bag breaking and unloading machine is used for unpacking and unloading of bagged powder and granular materials. Automatic unpacking and unloading of dry powdery materials in chemical, petroleum, building materials, metallurgy, electric power, food, medicine, grain, environmental protection and other fields, such as salt lime, magnesium oxide, quartz sand, limestone, sawdust, activated carbon, milk powder, PVC powder, fly ash, urea, clay, gypsum, cement, added powder for sewage treatment, etc. can be automatically unpacked and unloaded. Automatic bag breaking, vibrating screen, automatic bag material separation, unloading and other steps, the material falls into the storage hopper by gravity to complete the bag unloading and unloading work. The dust generated during the operation is filtered out by the portable dust removal device, so that the workers can work in a clean environment. The equipment has the advantages of high efficiency, environmental protection, simple operation, convenient maintenance, etc. It can be used in conjunction with other conveying equipment to complete bag breaking and discharging and powder conveying and storage. JPD type automatic bag breaking unloader has the characteristics of reliable operation and low power consumption. It is especially suitable for the occasions where it is toxic, flammable, strong corrosion, high dust and difficult for personnel to touch.

The automatic bag breaking and unloading machine includes: 1. Belt conveyor 2. Cutter device 3. Vibrating screen 4. Shell 5. Bracket 6. Dust removal device 7. Conveyor 8. Electric control box

The capacity of the automatic bag breaking unloader is: 1000～1800 bags/hour (depending on the manual handling speed)

Due to changes in material properties, use occasions, and environments, the configuration of the entire set of automatic bag breaking unloaders also changes. The following aspects should be paid attention to when selecting models:

Material: carbon steel, stainless steel (SUS304, SUS304L, etc.)

Structure: 1. Powder bag separation device:

1) Rolling sieve type 2) Cylindrical sieve type

2. Dust removal device:

1) Horizontal dust collector 2) Vertical cylinder type dust collector (single cylinder, double cylinder)

3. Powder output method:

1) Screw conveyor 2) Vibrating screen discharge (small volume)

4. Belt Conveyor:

1) General bag size 2) Wide bag Overall machine size: varies by structure